Monday, 13 October 2008

Lynchmere Common - Fallen Birch



The Lynchmere commons covers 300 acres of mixed heathland and woodland on the edge of West Sussex between Haslemere and Liphook. In 1998 the commons were purchased from the Cowdray Estate by a local society (The Lynchmere Society). At that time the commons were almost entirely very poor scrub woodland with only remnants of heath. Over the last 10 years a lot of progress has been made in clearing scrub and restoring areas of lowland heath with much of the work being carried out by volunteers.




I started working on the commons as a volunteer in 2000 to get experience in conservation work and as stress relief. I enjoyed it so much that now I help to manage the commons. Clearing fallen trees from paths and fencelines is one part of what I do on the commons. The wet weather this year has caused a lot of problems for trees. At some times of the year tree clearing can be on a regular basis especially with all the birch trees growing on the poor heathland soil (upper greensand of the Western Weald).



But the birch I cleared this morning had fallen because of a fungus in its roots. I think its a Ganoderma applanatum (or Artist's Fungus) but I will be very happy to hear from anyone who can offer a more accurate diagnosis. Ganoderma rots the roots and base of the tree so it will fall very easily. You can see the bracket in the photo - brown top with white margin and white underside.



From the stump you can see the rot was quite well advanced in the base of the trunk (click on the image to enlarge it). Very little sound wood remained so the tree snapped off just above the base. This one went only a foot above the ground but when it pivots a few feet off the ground while being cut down its called a widow's seat or barber's chair , both references to the danger of being caught behind it when it goes.



As it happens I wanted some fresh birch for turning this week as I have some wood turning to do and some hook tools that were worked on at the weekend to try out. I managed to find a few lengths of the tree that might be useful for turning, the rest will go onto the firewood pile.

Wednesday, 8 October 2008

Time for a chair





It's not what I'd planned to do today, but I just needed to sit by the fire this afternoon.

The pine project is taking a little longer than I anticipated, having been rained off over the weekend and with progress a little slower than I had thought. But I am now back on it for the next 3 days. I need to plank up another 10 logs, burn up the old brash and then tidy the site, as I will be onto other jobs for a while.




Having a good fire going is an invitation to sit by it, so all I needed was a chair. No time for anything elaborate but luckily I have a pile of pine offcuts and they need to be used one way or another. A simple way to make a seat is to take two large offcuts and bore a hole through one (the seat back) allowing the other to placed through it as a rustic seat. Generally the larger the offcut the more throne-like and eye catching is the eventual seat. Surprisingly enough they are very comfortable - this may be because of the slope backwards on both the seat and backrest.




I first saw one of these chairs placed at a local viewpoint in a chestnut coppice looking out over the Weald towards the South Downs. That was made several years ago by Colin when he cut the coppice. I will leave a couple here and hope they get as well used.


Sunday, 5 October 2008

Pole Lathe - 'Extreme Turning' & Bronze Age Axe Handle






This weekend turned out to be an exercise in extreme turning due to the weather. Normally I relish the Autumn celebration at the Weald & Downland museum, one of my favourite shows in the calendar. Saturday started with a frost in the morning and got windier and wetter as the day went on.







I was joined by Wayne and his son Olly who had brought both their bowl turning lathe and also a small lathe worked with a hand held bow and both were dressed up for the event to the delight of the visitors who braved the weather.

But by the afternoon the wind was rising and the intermittant showers became continuous. In the face of driving rain and gale force gusts of wind Olly took to an anorak but Wayne is clearly made of sterner stuff or.........



The photos don't really capture the force of the wind and rain. My shelter is not upto a full gale and started to suffer from the wind so I was unhappy to leave it overnight. Sadly I took it down and packed up on Saturday evening in the face of even worse forecasts for the night and Sunday morning.

However the experience seems to have given us something of a taste for extreme turning, perhaps an olympic sport for 2012 and the next venue is still to be decided!



Because of the rain I could not leave my wares out for long and so failed to sell anything - for the first time that I can remember. But as so often happens, just as I was totally losing motivation something interesting turned up.



This time the question was 'Can you make a me a handle for a bronze axe-head?' I've learn't its best to go with the flow, and this sounded like fun. Besides I was suffering from the cold and wet and I needed a challenge. Before long I was talking to a weekend class who were casting bronze axe-heads to a 3000 year old pattern.


I started to make an ash handle and partway through was joined by the course members who watched the process. I enjoyed turning a handle for the axe head. I learnt about bronze age tools and we also had interesting discussions on the turning or spinning of early metal and the evidence, or lack of it, for bronze age wood turning.



Saturday, 4 October 2008

A Shedload of Wood

Why is a lot of something referred to as a shedload? Perhaps because an empty shed is a rare thing? It certainly is in my case, but the reason that this is a shed load is because it will be my new shed....eventually. In fact its about a half a shed load at most, but then I am planning quite a large shed. The pile of timber is the result of the last few days work and is now air drying before use.




To move the logs onto the sawbench my capstan winch has been pressed into service. Once the logs are in front of the bench I can then roll them by hand.
This landrover is a 1960 Series II that should be taking it easy in its retirement but it still works for a living. It also has to carry my pole-lathe and shelter to all the shows.

For those who have been watching the recent TV documentary Axmen following Oregon lumberjacks, this is my version of the skyline, and it comes with all of the sound effects and bleeps.



The capstan winch made light work of moving the logs. Not everything went according to plan as this is the second rope this week, the first one broke under the strain.





There is something about a fire that makes a worksite, especially as the weather gets colder. Here the pine brash is burnt, to keep me warm. but only the wood that won't be used as kindling or firewood so little is wasted.

Friday, 3 October 2008

Pole Lathe - Flat Pack Throne

I'm posting these pictures of our chairmaking competition earlier this year partly as I've spent the week almost entirely working with chainsaws and partly so I can link them to a greenwood photo thread on the bodgers ask'n'answer forum which you can find here - bodgers ask'n'anwser greenwood photos.


In May pole lathe turners and greenwood workers get together for the annual Bodgers Ball. This year well over 200 of us descended upon a field just outside Horton-cum-Studley in Oxfordshire. It's hard to believe it now but the weather was sweltering which helped a magic weekend full of demonstrations, workshops and competitions. From axe-throwing to chair seating and fire-lighting there was plenty for all,interests and having been attending for only 3 years I can say it is a very, very welcoming crowd. New this year was a chair making competition and the Sussex group entered a team almost entirely devoid of chair making experience. Just as well really, because if we'd known more about it we probably would have chosen discretion.

I missed the beginning of the competition because I was busy visiting the second hand tools store run by a charity, tools for self reliance , who ship useful tools to Africa and sell many in the UK that are not appropriate, thereby raising money to support the charity and also supporting greenwood workers in the UK by keeping these tools in use.

Once I extracted myself from the tool stall we fought with an odd assortment of twisted Yew, Sycamore, Hazel and some ash - of which a well reknowned chair maker was heard to say ' I wouldn't even call it firewood'.

There was plenty of expert advice. The back of the chair came together really well and lulled us into a false sense of security as all of the joints fitted tightly.

Our team comprised Dave, John (the brummy bodger), Barry, Frank, myself and Mike. As Mike was also on the PA and another member of the team wisely decided to become a spectator we substituted Rich and Christopher (who came over from Germany for the Ball).


I certainly learnt a lot from the experience, trial fitting joints and not borrowing drill and tenon cutter from different people being good examples. For those who might be wondering how chair legs fit into chairs so well, John is holding one of the legs onto the shave horse whilst Frank uses the tenon cutter in a brace to size the end of the leg.


After 5 hours, or was it 6? Memory fails me, we almost had a chair, nay twas a throne...fit for..... falling apart again, in our case.

As we put the finishing touches to it, time ran out and despite pushing our luck as far as we could we had to leave it unfinished.




When last heard of the self flat packing throne was with Barry who was still trying to find the allen key and somebody to translate the Swedish instructions.



I am off to the Weald and Downland Museums Autumn Show this weekend so 2 days of pole lathe turning are in order to recover from a week of chainsawing.

Wednesday, 1 October 2008

Pine Planks






The wet summer weather has put me way behind on some jobs. One of these is to make pine planks from some timber logs we cut early in the year.

Planks are always useful and I have a number of small projects for the winter that will use quite a lot of wood, so as the weather has been reasonable this week I've been spending a lot of time making them.

The woods are on Marley Common, an area which is now a mature pine plantation but which was open heathland for many centuries. It is slowly being returned to lowland heath and we felled about 20 trees to make a wildlife corridor at the start of the year. With the poor weather the pine logs are starting to go off so its the last chance to make decent timber from them


To make planks I use a chainsaw mill. This is a powerful chainsaw (for afficionados I am using a Shtil 660, thats a 92cc saw with a one piece milled 25inch 3/8 bar and a PMZ 1/4inch ripping chain)as cutting down the grain of the wood is much harder work than crosscutting. To make the work much more accurate the chainsaw fits into a cradle which runs up and down an 18ft long guide rail. The logs are rolled (easy to say but not so easy to do) up onto the log bench and the arms can then be raised and lowered on the ratchets to allow accurate cutting.


A chain saw mill is slow work in comparison to a mobile bandsaw (woodmizer) or even a lucas mill (mobile circular saw system). It also creates a lot more sawdust than other narrower blades. What to do with a tonne of pine sawdust? Sadly nothing as far as I am aware. But it is easy to carry to the site and to store when not in use. Although I was very tempted to upgrade to a bandsaw it doesn't make sense for an occasional user like me and even the top of the range Logosol M7 system which I am using here costs a fraction of a mobile bandsaw which makes it affordable. For more on cutting timber with big chainsaws you can find the logosol UK website here - Logosol UK .

When I started planking a few years ago I just used a standard chainsaw, a simple home-made guide rail and chainsaw attachment. I was hooked instantly. It just feels good to be able to utilise logs that otherwise would go to waste and to make something using timber that you have milled yourself. As well as saving money and timber miles! You can start very simply and cheaply. Some people use simple attachments which hang off an aluminium ladder to get the straight cuts. It's hard work doing the work manually but it really pays off when you have isolated hardwood logs in places that you can't easily reach with anything but a chainsaw and lightweight mill. The planks can be carried out when the logs often can't be extracted.

The finish on the planks is excellent and it always surprises people that its so clean. It can be used as it is for external work or put straight through a planar/thicknesser for planed planks. It doesn't save a lot of time and money to make pine planks as they are so cheap at the building merchants but as I have both the mill and the timber it seemed to make sense at the time.



Tuesday, 30 September 2008

Pole lathe - Mason's Mallet

As often seems to happen, too many urgent things are conspiring to make the pole-lathe take a back seat so far this week. I hope to change that before the week is out.

I like to make useful things. So I was delighted recently when Will, one of the stonemasons at the Weald and Downland Museum asked me to make him a mallet to use with his chisels.










Having some cherry with me I decided to make a 1/2 sized mallet as the head of a full size one is 6 inches and it would need a separate handle knocked in. This turned out very well, if I say so myself, and as Will actually wanted to use it with smaller chisels was a good size to choose.




To my delight Will started using it immediately and his stone carving is impressive as you can see.

I hope it gets used for years to come and I'm looking forward to the challenge of making a full size one.

Sunday, 28 September 2008

Cider - A Pressing Matter


I've been scrumping (ie picking up the windfallen) apples for some time now. A plentiful supply this year. Partly due to a good crop from our own Tom Putt's trees and partly to an invitation to gather apples from an old orchard outside Godalming. Once in sacks they will keep for a while but won't wait for ever and so its time to get scratting and pressing.



Cider is very simple to make, you need to shred the apples and then press them to collect the juice. The traditional method then just allows airborne yeast to ferment the juice. Not being a purist I add my own yeast, thus ensuring a strong fermentation and reducing the chances of making cider vinager by mistake. Unless you have access to real cider apples its best to use a mix of dessert, cooking and crab apples so that the apple tannin , sugar and acid levels are reasonable.
This year I have had enough of our Tom Putts to make 5 gallons with just this single variety, as its thought to be useful for cider was as being a cooker and an eater. In fact, the versatility of this Dorset apple gave its other name 'The cottagers apple'. The rest have all been a mix of cookers (bramley and Howgate Wonder) and eaters (sunset, early worcester, cox and russet) as well as a couple of unknowns.



The apples are milled or 'scratted' into pea sized chunks called pomace. The scratter rips the apples apart rather than cutting them to release the juice without pulping them which can release the pectin. making the pressing more difficult and the cider rather cloudy. My scratter is a bit small and it helps to cut the larger apples down before milling them.


My press is converted from an old paper baling press. I use the traditional method of pressing, in which the apple pomace is formed into cheeses wrapped in hessian sacking and separated out by wooden slats. Here the base, slats and top for the press are made from birch which is a waste product from the restoration of the local lowland heaths. Once pressed the juice is collected into 5 gallon barrels and will stand outside over winter. The fermentation, initially fast will slow as the temperature falls. In the spring the cider will finish fermenting and if all goes well it will be followed by a Malo-lactic fermentation in which the malic acid (very sharp taste) will soften as it transforms to lactic acid, resulting in a more palatable, less rough, drink to bottle around May time.



I've been making cider in this way for 4 years now and despite the rudimentary nature of the equipment its drinkable, if not the best quality cider. This year I am hoping that a better mix of apples will improve the result. We shall see! In the meantime I still have some of last years to keep me going.

Thursday, 18 September 2008

Pole lathe - Turning Treen


Most of us will have a favourite wooden spoon that we like to use in the kitchen. Many of us will have a wooden lemon squeezer or a favourite wooden rolling pin. There is something about a wooden utensil that improves the cooking, and for me it tastes better as well.

Treen is the collective word for all household items. It's not so very long since many kitchen utensils were made from wood rather than the metal and plastic creations of Today that we regularly throw away. I like turning treen and I always try to have the widest possible range of items for sale, like the honey drizzlers shown here. They all sell, although being hand crafted they are more expensive than cheap mass productions. It seems that my customers agree with me that the choice of wood and individuality of each item adds something. I am encouraged that we may turn back to using wooden treen again. You know it makes sense.



The honey drizzlers shown here are made from local wild cherry (or Gean) wood. It has a lovely two tone pink and cream colour which is always popular. The wood I am currently using came from Hole Hill Woods on the North Downs as a part of the coppice restoration.


They are not particularly difficult to make although I use a narrow parting tool to make the deep gouges and you need to be careful not to break off the wood that is left. You can see more honey drizzlers here on the bodgers ask'n'answer forum.

I am away for a week and look forward to posting more when I return

Monday, 15 September 2008

Fernhurst Furnace


It's taken a while to write another post, but last weekend I demonstrated pole-lathe turning at a local event, the Fernhurst Furnace open weekend, so here goes.

The site of the furnace is tucked away in secluded woods midway between Haslemere and Midhurst.

The Fernhurst Furnace was a medieval Wealden Ironworks which operated for over 150 years and included a cannon casting pit, the remains of which can still be seen today. The Iron Industry was a major influence upon the shape and management of woodland in the Wealden Landscape. The furnace would have used thousands of acres of coppices for several miles around to feed its enormous demand for charcoal. The invention of coke to fire furnaces in the 18th century spelt the end for the Wealden Iron Industry, but the size and extent of the coppice remains today as a valuable resource although much is neglected and unmanaged.

Despite downpours during the week soaking the site the weather smiled on us over the weekend. Chris Wool-Palmer, a local woodsman and charcoal burner made charcoal with his transportable metal kiln. Chris burns with Alder wood which makes large lumps of high quality charcoal. You can buy his 'Didling woods' brand of bbq charcoal around Midhurst.



Too many demonstrations to include them all in one post but Fergus from Butser Ancient Farm was demonstrating an even older technology by smelting copper in a small charcoal furnace. On Sunday Fergus had the opportunity to use the Alder charcoal made on site by Chris. Butser is a fascinating experimental ancient farm on the South Downs which you can visit online here - Butser.


Robert the blacksmith from the Weald and Downland Museum was forging all weekend with his portable forge, assisted on Sunday by fellow blacksmiths Nick and John from the Tilford Rural Life Museum near Farnham.




Stephen Allberry showed us how to adze the seats for his wonderful chairs. Stephen's workshop in Fyning, near Rogate on the A272, is not too hard to find as his pole-lathe is set up in his front garden and clearly visible from the main road. It's amazing how many people have mentioned Stephen and his pole-lathe to me when I am demonstrating at the Weald and Downland museum. Maybe we should all be out in our front gardens?



Resisting the temptation to write on all of the fascinating demonstrations over the weekend, last but certainly not least I have to include the Sealed Knot. Out on the field above the furnace the Civil War reenactors turned out in force to show us how the cannon made at the Furnace would have been used. The black powder charge uses charcoal, traditionally made with Alder as a key constituent, and it certainly certainly kept us awake all weekend as we were treated to cannon and musket fire together with the spectacle of skirmishing with pikes and muskets
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